FailureMode
Fan failure
- ID
fm:fan-failure
- IRI
https://solarlattice.org/kb/fm/fan-failure
- Status
- active
- Also known as
- ExtFanErr, Fan Fail, Cooling fan failure
Fan failure means the inverter's cooling fan has stopped working properly. Common causes are a blocked fan, a fan at the end of its service life, or poor contact at the fan socket connector. The inverter shows a fan alarm on its display: ExtFanErr on CPS units or Fan Fail on Solis units. Without working fans the inverter is not cooled properly, which can lead to temperature derating. First, wait about 5 minutes to see if the alarm clears by itself. Then check the fan blades for foreign objects and reboot the inverter using the external AC disconnect. If the alarm stays on while the fan is spinning, the sensing circuit is faulty and the inverter should be replaced. If the fan is not spinning, measure the voltage between the red and black wire pins at the fan connector. Below 6 VDC means the inverter should be replaced. Above 6 V means the fan should be replaced. Before you clean or replace a fan, switch off the grid, the AC power and the DC switch, then wait at least 15 minutes before removing the fan assembly. If none of these steps clears the fault, contact the manufacturer's after-sales service.
<!-- review notes
- sentence 5: support check: partial - The passages say to replace the inverter because the sensing circuit has a problem when the fan is spinning with ExtFanErr displayed. They add a condition that output power is above 50% of rated, which the statement omits.
- sentence 6: support check: partial - The voltage thresholds and replacement actions are stated. The passages add a condition that output power is above 50% of rated, which the statement omits.
-->
Claims
affects
c1 verified · fact
Cooling fan
verified by: review-workflowverified on: 2026-10-20
c2 drafted · lead
Inverter
caused_by
c3 verified · fact
Fan obstruction
The fan is blocked, for example by foreign objects on the blades.
verified by: review-workflowverified on: 2026-10-20
c4 drafted · lead
Component aging
The fan has reached the end of its service life.
c5 verified · fact
Poor connector contact
Poor contact at the fan socket connector.
verified by: review-workflowverified on: 2026-10-20
leads_to
c6 verified · fact
Inverter Overheating
Without working fans the inverter is not cooled properly, and it can derate because of temperature.
verified by: review-workflowverified on: 2026-10-20
presents_as
c7 drafted · lead
Fan fault alarm
Shown as ExtFanErr on CPS inverters and as Fan Fail on Solis inverters.
detected_by
c8 verified · fact
Visual inspection
Check whether the fan is spinning and whether foreign objects are on the blades.
verified by: review-workflowverified on: 2026-10-20review note: support check: partial - u1 mentions 'by visual check', u2 says to check for foreign objects on the blades, and u9 says to check whether the fan is spinning. The passages do not explicitly describe visual inspection as a detection method.
c9 drafted · lead
Inverter display check
c10 drafted · lead
Fan supply voltage measurement
Measure across the red and black wire pins at the fan connector while the fan is not spinning.
distinguished_from
c11 drafted · lead
Internal power supply fault — told apart by Fan supply voltage measurement
If the fan is stopped and its supply voltage is below 6 VDC, the fault is inside the inverter and the inverter should be replaced. If the voltage is above 6 V, the fan is at fault and should be replaced. If the fan spins but the alarm stays on, the sensing circuit is faulty.
review note: support check: partial - The voltage thresholds and the sensing circuit case are stated. The passages do not mention an 'internal power supply fault' concept, only replacing the inverter when the voltage is low.
mitigated_by
c12 drafted · lead
Clear ventilation blockage
Remove foreign objects from the fan blades or clean the fan.
c13 drafted · lead
Inverter restart
Turn the external AC disconnect off and back on to reboot the system.
c14 verified · fact
Fan replacement
verified by: review-workflowverified on: 2026-10-20
c15 verified · fact
Inverter replacement
Applies when the fan supply voltage is low or the sensing circuit is faulty.
verified by: review-workflowverified on: 2026-10-20
c16 verified · fact
Contact manufacturer service
verified by: review-workflowverified on: 2026-10-20
Referenced by
Data