Wiring and terminal check
A wiring and terminal check means inspecting cable connections and terminal screws, for example on the AC, DC, communication and grounding terminals of an inverter, and correcting anything that is loose, damaged or wrongly connected. For AC connections, pull lightly on each cable to confirm the terminal holds it fully, look for stray strands left outside the terminal, and confirm the terminal screws are torqued to the specified value. During routine maintenance, check all conductor connections every 6 months to one year, depending on how much the temperature swings at the site. Tighten any loose terminal to the proper torque, and repair or replace any cable with a damaged jacket. The O&M guidelines list checking cable integrity, terminal condition and tightening as a minimum yearly task for cabinets and cables. Wiring checks are also a troubleshooting step. For a fan failure alarm, look for faulty wiring and loose terminations in the fan circuit before doing a fan test. A module whose power has dropped to almost zero, with strongly reduced Voc, may have an array wiring fault that needs checking. Make sure plus and minus wires go to the matching terminals. Do not connect aluminum terminals directly to a copper AC terminal block, because this causes electrochemical corrosion and makes the connection less reliable. After connecting a grounding cable, apply paint or silica gel to the ground terminal to protect it from corrosion. A check does not always clear the fault. If the wiring checks and the follow-up tests do not fix a fan failure, contact the manufacturer's service.
<!-- review notes
- sentence 8: support check: partial - The passage says to contact SMA Service if the wiring check and fan test steps don't resolve the issue, but the generic claim that a check does not always clear the fault is only implied.
- sentence 1: review: partial - The passages list PV, AC, communication and grounding terminals, AC tug/strand/torque checks, and tightening or repairing loose or damaged cables, but they do not mention correcting wrongly connected wiring. -->
Referenced by
- ABB / FIMER PVS-166-175-TL E037
mitigated_byc7 - ABB / FIMER PVS-60-TL E037
mitigated_byc7 - ABB / FIMER TRIO-20.0-27.6-TL E037
mitigated_byc7 - Canadian Solar 125K-T600GL02 OV-BUS
mitigated_byc5 - Canadian Solar 125KTL-GS-E OV-BUS
mitigated_byc5 - Canadian Solar 185-255K ILeak-PRO 01/02/03/04
mitigated_byc7 - Canadian Solar 185-255K OV-BUS
mitigated_byc5 - Canadian Solar 185-255K UN-BUS01/02
mitigated_byc4 - Canadian Solar 23-28KTL-CT GFCIErr
mitigated_byc5 - Canadian Solar 25-40K-T480GL01 OV-BUS
mitigated_byc5 - Canadian Solar 25-40KTL-GS-FL OV-BUS
mitigated_byc5 - Canadian Solar 50-66K-T480GL01 OV-BUS
mitigated_byc5 - Canadian Solar 50-66KTL-GS-FL OV-BUS
mitigated_byc5 - Canadian Solar 75-100K-T480GL02 OV-BUS
mitigated_byc5 - Generac PWRcell Inverter 0X7726
mitigated_byc5 - Generac PWRcell Inverter 0X7727
mitigated_byc4 - KACO new energy blueplanet TL3 187
mitigated_byc6 - KACO new energy blueplanet TL3 70
mitigated_byc8 - SMA SB-US-40 9203
mitigated_byc5 - SMA SB-US-41 9203
mitigated_byc5 - SMA SBSE-US-50 7001
mitigated_byc7 - SMA SBSE-US-50 7002
mitigated_byc7 - SMA SBSE-US-50 9203
mitigated_byc5 - SMA PEAK3-US 7001
mitigated_byc7 - SMA STP-X-US 7001
mitigated_byc7 - SMA SC-CP-XT 7001
mitigated_byc7 - SMA SC-CP-XT 7002
mitigated_byc7 - SMA SC-CP-XT 7004
mitigated_byc4 - SMA SC-CP-XT 7006
mitigated_byc4 - SMA SC-CP-XT 9019
mitigated_byc4 - Solis 1P-4G-US OV-BUS
mitigated_byc6 - Solis 3P-5G-US ILeak-PRO 01/02/03/04
mitigated_byc5 - Solis 3P-5G-US OV-BUS
mitigated_byc5 - Solis 3P-5G-US UN-BUS01/02
mitigated_byc4 - Solis RHI-1P-HV ILeak-PRO 01/02/03/04
mitigated_byc5 - Solis RHI-1P-HV OV-BUS
mitigated_byc5 - Solis RHI-1P-HV OV-VBackup
mitigated_byc4 - Solis RHI-1P-HV UN-BUS01/02
mitigated_byc4 - Solis S5-GC OV-BUS
mitigated_byc5 - Solis S6-EH1P ILeak-PRO 01/02/03/04
mitigated_byc5 - Solis S6-EH1P OV-BUS
mitigated_byc5 - Solis S6-EH1P OV-VBackup
mitigated_byc4 - Solis S6-EH1P UN-BUS01/02
mitigated_byc4 - Solis S6-EH2P ILeak-PRO01
mitigated_byc4 - Solis S6-EH2P ILeak-PRO02
mitigated_byc4 - Solis S6-EH2P ILeak-PRO03
mitigated_byc4 - Solis S6-EH2P ILeak-PRO04
mitigated_byc4 - Solis S6-EH2P OV-BUS
mitigated_byc5 - Solis S6-EH2P OV-VBackup
mitigated_byc4 - Solis S6-EH3P30-60K ILeak-PRO01
mitigated_byc5 - Solis S6-EH3P30-60K ILeak-PRO02
mitigated_byc5 - Solis S6-EH3P30-60K ILeak-PRO03
mitigated_byc5 - Solis S6-EH3P30-60K ILeak-PRO04
mitigated_byc5 - Solis S6-EH3P30-60K OV-BUS
mitigated_byc6 - Solis S6-EH3P30-60K OV-VBackup
mitigated_byc5 - Solis S6-EH3P75-150K ILeak-PRO01
mitigated_byc4 - Solis S6-EH3P75-150K ILeak-PRO02
mitigated_byc4 - Solis S6-EH3P75-150K ILeak-PRO03
mitigated_byc4 - Solis S6-EH3P75-150K ILeak-PRO04
mitigated_byc4 - Solis S6-EH3P75-150K OV-BUS
mitigated_byc5 - Solis S6-EH3P75-150K OV-VBackup
mitigated_byc4 - Solis S6-GC OV-BUS
mitigated_byc6 - Solis S6-GU OV-BUS
mitigated_byc5 - Sungrow SG200HX 216-218
mitigated_byc5 - Sungrow SG200HX 220-233
mitigated_byc5 - Sungrow SG200HX 332-363
mitigated_byc5 - Sungrow SG200HX 432-434
mitigated_byc5 - Sungrow SG200HX 500-513
mitigated_byc5 - Sungrow SG200HX 515-518
mitigated_byc5 - Sungrow SG200HX 59
mitigated_byc5 - Sungrow SG200HX 635-638
mitigated_byc5 - Sungrow SG200HX 70-74
mitigated_byc5 - Sungrow SG200HX 76-83
mitigated_byc5 - Sungrow SG200HX 89
mitigated_byc5 - Sungrow SG200HX 900
mitigated_byc5 - Sungrow SG200HX 901
mitigated_byc4 - Sungrow SG200HX 910
mitigated_byc4 - Sungrow SG200HX 911
mitigated_byc4 - Sungrow SG200HX 996
mitigated_byc4 - Sungrow SG350HX 216-218
mitigated_byc5 - Sungrow SG350HX 220-233
mitigated_byc5 - Sungrow SG350HX 332-363
mitigated_byc5 - Sungrow SG350HX 432-434
mitigated_byc5 - Sungrow SG350HX 500-513
mitigated_byc5 - Sungrow SG350HX 515-518
mitigated_byc5 - Sungrow SG350HX 59
mitigated_byc5 - Sungrow SG350HX 635-638
mitigated_byc5 - Sungrow SG350HX 70-74
mitigated_byc5 - Sungrow SG350HX 76-83
mitigated_byc5 - Sungrow SG350HX 89
mitigated_byc5 - Sungrow SG350HX 900
mitigated_byc5 - Sungrow SG350HX 901
mitigated_byc4 - Sungrow SG350HX 910
mitigated_byc4 - Sungrow SG350HX 911
mitigated_byc4 - Sungrow SG350HX 996
mitigated_byc4 - AC wiring error
mitigated_byc9 - Automatic backup unit fault
mitigated_byc18 - Emergency stop circuit defect
mitigated_byc5 - Power optimizer failure
mitigated_byc9 - Residual current device failure
mitigated_byc4 - Undersized AC conductor voltage rise
mitigated_byc14