Proper installation
Proper installation is a preventive action: careful handling and correct work during construction to avoid damage that later leads to cell cracks, connector defects, junction box failures and metallization corrosion. To prevent cell cracks, avoid mechanical stress on modules during transport and installation, since packaging, transport and installation are major sources of cracking after production. For DC connectors and cables, keep parts protected from humidity during installation, use the right crimping tools, have trained staff do the work, and make sure connector types are compatible. To reduce junction box failures, use qualified installers, check string polarity, avoid unauthorized rework of cables and connectors, and fit suitable protection devices against electrical overstress. Installation practices that limit moisture exposure also help prevent water ingress and severe metallization corrosion; avoid walking on modules and drilling holes in the wrong places, because both can cause damage. Good installation cannot undo existing defects: cracks from production can still grow under later stresses, and a junction box that has failed should be dealt with by replacing the module, because repairing it can start new fires.
<!-- review notes
- sentence 1: support check: partial - Passages support installation practices for cracks, connectors, junction boxes and moisture-limiting installation for corrosion, but the framing of 'careful handling to avoid damage that later leads to' all four is a synthesis; junction box and corrosion links to installation damage are only loosely stated.
- sentence 6: support check: partial - Cracks propagating under later stresses and replacing the module for a failed junction box are stated, but the framing that good installation cannot undo defects is the author's inference. -->
Referenced by
- Canadian Solar 23-28KTL-CT TempOver
mitigated_byc7 - CPS SCA50-100K-T Protect0140
mitigated_byc7 - Solis 1P-4G-US OV-TEM
mitigated_byc9 - Solis 3P-5G-US OV-TEM
mitigated_byc8 - Solis RHI-1P-HV OV-TEM
mitigated_byc8 - Solis S5-GC OV-TEM
mitigated_byc8 - Solis S6-EH1P OV-TEM
mitigated_byc8 - Solis S6-EH2P OV-TEM
mitigated_byc8 - Solis S6-EH3P30-60K OV-TEM
mitigated_byc9 - Solis S6-EH3P75-150K OV-TEM
mitigated_byc8 - Solis S6-GC OV-TEM
mitigated_byc9 - Solis S6-GU OV-TEM
mitigated_byc8 - Yaskawa Solectria PVI-25TL-R TempOver
mitigated_byc6 - Cell Cracks
mitigated_byc22 - Connector Defect
mitigated_byc26 - Grid earthing system incompatibility
mitigated_byc11 - Inverter Incorrect Installation
mitigated_byc7 - Inverter Overheating
mitigated_byc14 - Junction Box Failure
mitigated_byc38 - Bad Module Clamping
mitigated_byc10 - Defective Mounting Structure
mitigated_byc19 - Rapid shutdown device failure
mitigated_byc22 - Severe Metallization Corrosion
mitigated_byc25 - Vented battery gas
controlled_byc3 - Electrical fire
controlled_byc7