Solar Lattice

FailureMode

Bad Module Clamping

ID
fm:module-clamping-defect
IRI
https://solarlattice.org/kb/fm/module-clamping-defect
Status
active
Also known as
PVFS 3-1, PVFS 3-1vs.01
Category
Mounting

Bad module clamping means a module is not fastened well enough, or the clamp has damaged the module or its frame. It can start during production or installation and shows up during operation. Visual inspection is the listed way to find it. Replace any module that poses a safety risk or has the highest severity rating. To prevent it, use only clamps that suit both the module and the mounting structure, follow the manufacturer's mounting instructions, and check the local wind and snow loads. For non-standard mounting, such as on a facade, have the setup tested by an accredited laboratory, and inspect the system regularly.

Claims

caused_by

c1 drafted · lead Installation error

Installation is listed as an origin stage of bad clamping.

review note: support check: partial - Installation is listed as an origin stage, but the passages don't name an installation error stressor as the cause.

c2 drafted · lead Manufacturing defect

Production is also listed as an origin stage.

review note: support check: partial - Production is listed as an origin stage, but no manufacturing defect cause is stated.

affects

c3 drafted · lead Module frame

The clamp can damage the module or its frame.

c4 drafted · lead Module clamp

review note: support check: partial - Clamp is involved as the cause of damage, and mitigation concerns clamps, but the clamp being affected is not clearly stated.

presents_as

c5 drafted · lead Clamp damage on module

detected_by

c7 drafted · lead Visual inspection

mitigated_by

c8 drafted · lead Module replacement

Corrective action for modules with a safety risk or severity 5.

c9 drafted · lead Compatible clamp selection

Clamps, modules and mounting structure must be compatible.

c10 drafted · lead Proper installation

Follow the manufacturer mounting instructions.

c11 drafted · lead Site wind and snow load check

c12 verified · fact Mounting configuration testing

Optional: accredited lab testing of non-standard mounting such as facade mounting.

verified by: joshuahamsaverified on: 2026-10-20

c13 drafted · lead Regular system inspections

Data