Solar Lattice

FailureMode

Glass Corrosion or Abrasion

ID
fm:glass-corrosion-abrasion
IRI
https://solarlattice.org/kb/fm/glass-corrosion-abrasion
Status
active
Also known as
PVFS 1-12, PVFS 1-12vs.01
Category
Modules

Glass corrosion or abrasion is damage to the front glass of a module or to its anti-reflective or anti-soiling coatings. It reduces or removes the benefit those coatings give. Corrosion comes from humidity or dew acting with pollutants, salt or ammonia on soda lime glass. Abrasion comes mostly from wind-blown sand and dust in deserts, and from harsh cleaning methods or cleaning agents. Affected glass changes colour and transparency, evenly or in patches, and can look hazy, milky or rougher than undamaged areas. Lower glass transmission causes a power loss that is usually a few percent and levels off over time. Losses can be larger if the glass starts to soil more easily. Confirm it mainly by visual inspection. IV curve tracing can help as a secondary check, showing lower Pmax and Isc. A reflectance measurement with a hand-held spectrometer can show whether a coating has been worn off. Damage to the glass can also raise operation and maintenance costs.

Claims

affects

c1 verified · fact Module front glass

verified by: joshuahamsaverified on: 2026-10-20

c2 drafted · lead Anti-reflective coating

Corrosion or abrasion can reduce or remove the benefit of front-side ARC, anti-soiling or multilayer coatings.

caused_by

c3 verified · fact Moisture exposure

Atmospheric humidity or dew dissolves sodium ions from the soda lime glass surface. This forms an alkali base that attacks the glass silicate.

verified by: joshuahamsaverified on: 2026-10-20

c4 drafted · lead Atmospheric pollutants

Gases or particles such as pollutants, salt and ammonia act together with humidity.

c5 drafted · lead Improper cleaning

Mechanical removal techniques or unsuitable cleaning agents can damage or strip the coatings. In brush cleaning tests, coated glass lost its ARC while uncoated glass showed no measurable effect.

c6 verified · fact Sand abrasion

Mostly seen in deserts, where wind, sand and dust together abrade and frost the glass surface.

verified by: joshuahamsaverified on: 2026-10-20

presents_as

c7 drafted · lead Hazy or milky glass

The colour and transparency of the glass change, either evenly or unevenly.

c8 drafted · lead Dull or rough surface

review note: support check: partial - Rougher appearance is stated, but 'dull' is not mentioned (hazy/milky only).

c9 drafted · lead Reduced STC output power

Lower glass transmission reduces power.

c10 drafted · lead Reduced short-circuit current

Listed for both homogeneous and heterogeneous glass corrosion.

c11 drafted · lead Distorted IV curve shape

Heterogeneous glass corrosion is listed with changes in Rsc and with inflection points in the IV curve.

leads_to

c12 drafted · lead Soiling Losses

Degraded glass can soil more easily, which can cause losses larger than the usual few percent.

review note: support check: partial - Passages say increased soiling susceptibility can be observed and cause larger losses, but not that it leads to soiling losses as a failure mode in those exact terms; reasonably close.

detected_by

c13 drafted · lead Visual inspection

c14 verified · fact IV curve tracing

Listed in parentheses, as a secondary method.

verified by: joshuahamsaverified on: 2026-10-20

c15 verified · fact Reflectance measurement

A rise in reflectance shows ARC removal. It can be measured in the lab with an integrating sphere or in the field with a hand-held spectrometer.

verified by: joshuahamsaverified on: 2026-10-20

Data