Solar Lattice

Symptom

Reduced fill factor

ID
symptom:fill-factor-reduction
IRI
https://solarlattice.org/kb/symptom/fill-factor-reduction
Status
active
Also known as
FF

A reduced fill factor shows up when you trace a module or string IV curve. The curve gives lower power than its Isc and Voc would suggest. For reference, typical fill factors at STC are 0.75 to 0.80 for polycrystalline cells and 0.80 to 0.85 for monocrystalline cells. In severe metallization corrosion, the fill factor drops because series resistance rises, and short-circuit current also falls. The corrosion is usually visible by eye, and EL imaging can confirm it. In light induced degradation, Isc, fill factor and Voc all fall together. Check early-life flash-test and IV results against the nameplate rating. Cell cracks raise series resistance only modestly. In one stress test, a module that lost about a tenth of its power showed a fill factor drop of 2% absolute. Potential induced degradation and cell interconnection failure can also change the IV curve. Use EL, IR thermography and Voc checks to tell them apart from cracks or diode faults. Check first: look for corrosion and encapsulant damage, then use EL and thermography to find the affected cells.

<!-- review notes

Claims

observed_as

c1 drafted · lead Reduced fill factor

Seen on IV traces. Corrosion lowers FF through higher series resistance along with lower Isc. LID lowers FF along with Isc and Voc. Cell cracking lowers FF through a modest rise in series resistance.

typical_power_loss

c2 verified · fact nominal 10 PERCENT

Conditions: Relative module power decrease when cell cracking was induced in stress testing. The source pairs this loss with a series resistance increase of 0.5 Ohm cm2 and a 2% absolute drop in fill factor.

verified by: joshuahamsaverified on: 2026-10-20review note: support check: partial - The 10% relative module power loss, 0.5 Ohm cm2 and 2% absolute FF drop are stated, but the 10% is power loss for the module, not a loss attributed to fill factor itself, and it is only an approximate figure from one test.

Referenced by

Data