Solar Lattice

Stressor

Mechanical stress

ID
stressor:mechanical-stress
IRI
https://solarlattice.org/kb/stressor/mechanical-stress
Status
active
Also known as
Mechanical load, Mechanical loading, Mechanical loads

Mechanical stress is force from physical loads acting on a material, component or system, either compressive or tensile. Static or cyclic loads can cause cell breakage, broken interconnects, solder bond failures, glass breakage and other structural failures, and the cracks they start can keep growing over time. Exposure starts before operation: vibration and poor packaging in transport, then handling, stepping on modules or clamping them too tightly during installation, can crack cells or break glass. In operation, hail, wind, heavy snow, storms, impacts and defective mounting structures add loads. Coastal, alpine, hail-prone and storm-prone sites see more of these loads. Schottky bypass diodes are very sensitive to mechanical stress. Shocks or stress on the junction box during assembly, installation or operation can make them fail. A loose or detached junction box, or cables of the wrong length, puts stress on the contacts inside the box and can break them or start arcing. High winds can loosen cables and cause fretting in connectors. Moisture can then get in, causing corrosion, high resistance and failure. To reduce exposure, use proper strain relief and cable routing, protect wiring from mechanical damage, use correctly designed and torqued fasteners and clamps, and handle modules with care.

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