Mechanical stress
Mechanical stress is force from physical loads acting on a material, component or system, either compressive or tensile. Static or cyclic loads can cause cell breakage, broken interconnects, solder bond failures, glass breakage and other structural failures, and the cracks they start can keep growing over time. Exposure starts before operation: vibration and poor packaging in transport, then handling, stepping on modules or clamping them too tightly during installation, can crack cells or break glass. In operation, hail, wind, heavy snow, storms, impacts and defective mounting structures add loads. Coastal, alpine, hail-prone and storm-prone sites see more of these loads. Schottky bypass diodes are very sensitive to mechanical stress. Shocks or stress on the junction box during assembly, installation or operation can make them fail. A loose or detached junction box, or cables of the wrong length, puts stress on the contacts inside the box and can break them or start arcing. High winds can loosen cables and cause fretting in connectors. Moisture can then get in, causing corrosion, high resistance and failure. To reduce exposure, use proper strain relief and cable routing, protect wiring from mechanical damage, use correctly designed and torqued fasteners and clamps, and handle modules with care.
<!-- review notes
- sentence 1: support check: partial - Passages say mechanical stress is applied from physical loads and mention compressive or tensile impact, but don't define it as a force that is either compressive or tensile.
- sentence 8: support check: partial - Strain relief, routing, wiring protection and fastener torque/design are supported, but nothing says to handle modules with care as a mitigation (only that handling can crack cells). -->
Referenced by
- Accelerated life testing
related_toc5 - Arc fault
caused_byc5 - Backsheet Cracking
caused_byc4 - Backsheet bubbling and deformation
caused_byc10 - Bypass Diode Failure
caused_byc8 - Cable Defect
caused_byc5 - Cell Cracks
caused_byc4 - Delamination
caused_byc6 - Glass Breakage
caused_byc7 - Junction Box Failure
caused_byc8 - Junction Box Interconnection Failure
caused_byc9