Solar Lattice

Symptom

Fire damage

ID
symptom:fire-damage
IRI
https://solarlattice.org/kb/symptom/fire-damage
Status
active
Also known as
Fire/burn mark failure

Fire damage shows up as burned, melted or charred parts, such as terminal blocks in combiner boxes, junction boxes, and burn marks on module backsheets or fronts. A common cause is an arc fault: a burnt junction box can come from an arc at its input lead, and grass fires on site have likely been started by arcs. In monitoring data, look for an arc fault event: the inverter senses the noise of a DC series arc and shuts down, and the troubleshooting step is to inspect the PV array and DC wiring for damage. Thermal damage in a combiner box points to excess heat from the fuse holder or from faulty DC connectors or cables, and loose wire torque can also start a fire. In IR images, a substring that runs much hotter than its neighbours under equal shading points to a missing or open bypass diode, which can become a serious fire hazard. Fires may also come from outside the plant: wildfires can destroy all or part of a plant, and their smoke leaves particles that soil modules and may get into connectors. Fire at the inverter and burned string combiner boxes have also been reported at a PV plant hit by flooding. Thermal damage carries both shock and fire risk, so qualified personnel should isolate it and act right away before further inspection.

<!-- review notes

Claims

observed_as

c1 drafted · lead Visible burn marks

Burned, melted or charred terminals in combiner boxes, burnt junction boxes after an arc at the input lead, and burn marks on module backsheet or front.

c2 drafted · lead Arc fault alarm

The inverter detects electrical noise from a DC series arc and shuts down to prevent fire. The event message asks for the PV array and DC wiring to be inspected for damage.

c3 drafted · lead Warm substring in IR image

A substring much hotter than others under equal shading points to a missing or open bypass diode. A hot spot in that substring can be a severe fire hazard.

Referenced by

Data