Solar Lattice

Hazard

DC arc flash

ID
hazard:dc-arc-flash
IRI
https://solarlattice.org/kb/hazard/dc-arc-flash
Status
active
Also known as
DC arcing, arc flash
Category
Electrical

A DC arc flash is a sudden high-power discharge between conductors in a PV source circuit. It can release a lot of energy close to a worker. In PV systems it has been studied in combiner boxes and inverter cabinets fed by a live PV array. In those tests the arcs moved around inside the equipment. DC arcs can badly damage a PV system and often start destructive fires. Because they are short-lived, they are hard to detect. DC arc flash is much less understood than AC arc flash. The proposed calculation methods have not been backed by equipment tests and contradict one another. NFPA 70E covers DC arc flash. Its Annex D.5 gives an incident energy method for DC systems up to 1000 V, based on maximum power transfer. Do an arc flash hazard assessment first: the incident energy result sets the PPE level and the arc-flash boundary. PPE that is too heavy or too light both add risk. Limit exposure in three ways: avoid arc flash accidents through correct procedures, proper tools and good maintenance; reduce the arc energy; and wear arc-rated clothing. Arc fault circuit interrupters on individual strings can protect the PV system from DC arc faults.

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Claims

controlled_by

c1 verified · fact Arc-rated clothing

Arc-rated clothing is the most common, industry-accepted PPE against arc flash; its main purpose is to limit burns to a curable level.

verified by: review-workflowverified on: 2026-10-24

c2 drafted · lead Arc flash hazard assessment proposed

An incident energy calculation sets the required PPE level and the arc-flash boundary distance. NFPA 70E Annex D.5 gives a dc method based on Doan's maximum power transfer approach, for dc systems up to 1000 V.

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