Solar Lattice

Concept

Arc flash incident energy

ID
concept:arc-flash-incident-energy
IRI
https://solarlattice.org/kb/concept/arc-flash-incident-energy
Status
active
Also known as
incident energy, arc flash boundary, cal/cm2, PPE category, IE
Category
Safety
Concept kind
electrical

Incident energy is the heat energy a worker could receive at a given working distance from an arc flash, and it decides what level of PPE the worker must wear and how far the arc flash boundary sits. The clearing time of the upstream protective device is a key factor; clearing in the instantaneous range can keep incident energy below 8 cal/cm2 for many industrial conditions. Under NFPA 70E the arc flash boundary is the distance where incident energy falls to 1.2 cal/cm2, so higher incident energy pushes the boundary farther out. For DC equipment such as PV inverters and combiners, calculation methods have little test backing; EPRI field tests found that measured incident energy rose linearly with PV array size. In battery storage, a DC arc flash study found worst-case incident energy of 22.746 cal/cm2 at 18 inches on an unfused stack, which corresponds to PPE category 4. The equipment label shows the available incident energy or the PPE category, and the analysis must be reviewed at least every 5 years or whenever the system changes.

<!-- review notes

Claims

related_to

c1 drafted · lead AC arc flash

Incident energy calculations for AC arc flash are well established and backed by industry tests.

c2 drafted · lead DC arc flash

For DC systems such as PV and battery storage, incident energy calculation methods are not backed by standardized methods or broad testing.

c3 drafted · lead IEEE 1584 proposed

IEEE 1584 provides the main industry equations for AC incident energy and arc flash boundary calculations.

c4 verified · fact Arc-rated clothing

Arc-rated clothing is selected according to the incident energy at the task working distance.

verified by: review-workflowverified on: 2026-10-24

c5 drafted · lead Personal protective equipment proposed

c6 drafted · lead Arc flash hazard assessment proposed

c7 verified · fact Arc flash labeling proposed

Labels carry available incident energy with working distance, or the PPE category, plus the arc flash boundary.

verified by: review-workflowverified on: 2026-10-24

c8 drafted · lead Overcurrent protection

The protective device clearing time at the arcing current largely determines incident energy.

c9 verified · fact Powin Stack750 / Centipede proposed

A DC arc flash study calculated worst-case incident energy for this battery system.

verified by: review-workflowverified on: 2026-10-24

Referenced by

Data