FailureMode
Surge protector exhausted
- ID
fm:surge-protector-exhausted
- IRI
https://solarlattice.org/kb/fm/surge-protector-exhausted
- Status
- active
- Also known as
- Fault overvoltage protector, DC SPD, AC SPD, surge arresters have tripped
An exhausted or tripped surge protection device has used up its protection, usually after a significant surge event, and no longer protects the inverter. The inverter raises an SPD warning, for example Warn0040 for the DC SPD or Warn0100 for the AC SPD on CPS inverters. SMA inverters show a fault overvoltage protector message. Check the SPD module by eye. A red indicator, sometimes with an audible alarm, means the SPD has been used up. The same warning can appear if the arrester is just not seated properly. A green indicator points to this. Replace any SPD module that shows red or has tripped. If the indicator is green, remove the module and seat it again in its socket. If the warning still does not clear, contact the manufacturer's service team. Some SPDs have dry alarm contacts that can report a failed unit remotely to a monitoring system.
<!-- review notes
- sentence 1: support check: partial - Tripped arresters and a significant surge event cause are stated, but 'no longer protects the inverter' is not stated.
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<!-- review workflow 2026-10-20: dropped as unsupported
- c4 caused_by stressor:installation-error: The SMA passage says the message appears when "surge arresters have tripped or one or more surge arresters are not inserted correctly": incorrect insertion is presented as a separate trigger of the same message, not as a cause of the arrester being exhausted, so the causal relation claimed is not stated (the note itself concedes "the same SMA message also appears").
-->
Claims
affects
c1 drafted · lead
Surge protection device
c2 verified · fact
Inverter
The inverter's built-in surge protection modules are replaced when needed. The CPS inverter raises warnings Warn0040 (DC SPD) and Warn0100 (AC SPD).
verified by: review-workflowverified on: 2026-10-20
caused_by
c3 verified · fact
Voltage surge event
Eaton gives a significant surge event as the probable cause when the SPD shows its red indicator.
verified by: review-workflowverified on: 2026-10-20
presents_as
c5 verified · fact
SPD status indicator red
On CPS inverters a red indicator means the SPD module must be replaced. A green indicator points to a seating problem.
verified by: review-workflowverified on: 2026-10-20
c6 verified · fact
SPD audible alarm
verified by: review-workflowverified on: 2026-10-20
detected_by
c7 verified · fact
Visual inspection
Look at the SPD status indicator.
verified by: review-workflowverified on: 2026-10-20
c8 verified · fact
SPD alarm contact monitoring
Dry contacts switch to alarm if a thermal protector or fuse inside the SPD opens or a phase loses power. Normally-closed wiring is recommended because it also detects a cut wire.
verified by: review-workflowverified on: 2026-10-20
mitigated_by
c9 drafted · lead
SPD replacement
c10 drafted · lead
SPD module reseating
Applies when the indicator is green or the arrester may not be inserted correctly.
c11 verified · fact
Contact manufacturer service
Use this if replacing or reseating the module does not clear the warning.
verified by: review-workflowverified on: 2026-10-20
Referenced by
Data