Solar Lattice

Symptom

Yellow to brown discoloration

ID
symptom:yellow-brown-discoloration
IRI
https://solarlattice.org/kb/symptom/yellow-brown-discoloration
Status
active
Also known as
yellowing, browning, EVA browning, Browned EVA, discolouration

Yellow to brown discoloration ranges from light yellow to dark brown. It can show in the encapsulant over or between cells, along busbars and interconnects, or on either side of the backsheet. In glass/backsheet modules the browning usually sits in the middle of each cell, with a clear frame around the cell edges and along cracks. This clear frame comes from photobleaching and should not be mistaken for snail tracks. If the browning is even across the module, encapsulant discoloration is the likely cause. It reduces short-circuit current, so look for a slow loss of current in IV curves or monitoring data. If one cell is much darker than its neighbours, that cell ran hotter, possibly because it sits above the junction box. Check the junction box for a hot spot with an IR camera. Yellowed, browned or bubbled potting inside the junction box, or burn marks behind it, point to a junction box interconnection failure caused by heat or arcing. This can start a fire, so treat it as a safety issue. If the yellow, brown or black color is on the gridlines, solder bonds or ribbons rather than the encapsulant, suspect metallization corrosion. EL images may show dark cell edges, and white or colored powdery deposits may be present. Discoloration of the backsheet can come before backsheet cracking. During a visual inspection, check discolored backsheets for cracks and chalking.

<!-- review notes

Claims

observed_as

c1 drafted · lead Lowered Isc on IV curve

Encapsulant yellowing absorbs light in front of the cells; short-circuit current is the module parameter affected.

review note: support check: partial - Passage says yellowing affects short-circuit current and gives ~10% Jsc loss over a decade, but does not mention IV-curve observation or irradiance-normalized string current/neighbour comparison signals.

c2 verified · fact Localized IR hotspot

Discolouration behind or around the junction box from resistive heating; the heat shows as a hot spot in an IR camera.

verified by: review-workflowverified on: 2026-10-20review note: support check: partial - Passage links resistive heating in the junction box to discolouration behind/around it and IR-detectable heat, but is about junction box interconnection failure, not yellow-brown discoloration generally.

c3 verified · fact Visible burn marks

Burn marks may appear with discolouration near the junction box, or with metallization discolouration/corrosion.

verified by: review-workflowverified on: 2026-10-20

c4 drafted · lead Dark cell edges in EL

Seen when metallization discolouration comes with corrosion caused by moisture diffusing in from the cell edges.

degradation_rate

c5 drafted · lead nominal 0.5 PERCENT-PER-YR

Conditions: Typical mean yearly degradation from encapsulant yellowing

c6 drafted · lead ≤ 1 PERCENT-PER-YR

Conditions: Yellowing in hot and humid or moderate climates

c7 drafted · lead ≤ 10 PERCENT-PER-YR

Conditions: Mirror-enhanced PV modules installed in desert environments

current_drop

c8 drafted · lead nominal 10 PERCENT

Conditions: Short-circuit current loss over the first decade of exposure, for modules prone to yellowing

Referenced by

Data