Solar Lattice

Symptom

Uniformly heated cell

ID
symptom:uniform-cell-heating
IRI
https://solarlattice.org/kb/symptom/uniform-cell-heating
Status
active
Also known as
Hot cell, Heated cells, Overheated cell

In an infrared image, a uniformly heated cell is one whole cell that is clearly warmer than the cells around it. The heat is spread evenly across the cell instead of sitting in one small spot. This hot cell pattern usually shows up in monocrystalline cells. Shading or cracking causes current mismatch and pushes the weak cell into reverse bias, so it dissipates power as heat. A small, localized hotspot points more to multicrystalline cells. Possible causes are shading, a defective or shunted cell, a delaminated cell, or other internal cell problems. Power lost to shading, such as from a leaf or lichen, may not be permanent. If only part of the cell is warm, suspect a broken cell or a disconnected interconnect instead. These usually come with a sharp drop in power and fill factor. Warm cells along the bottom frame or in a patchwork pattern, in modules near the negative end of the string, point to potential induced degradation (PID). Check first: look at the module for shading or soiling and clean it if needed, then take a new IR image to see whether the heating is still there. Gradients of 10 to 20 °C are not a problem for now but can grow over time. Keep these modules on the regular thermography inspection list. If a hot cell is left in place, it can lead to discoloration, interconnection failures, cell cracks, delamination and loss of electrical insulation.

<!-- review notes

Claims

observed_as

c1 drafted · lead Hot cell in IR image

Whole cell appears warmer than its neighbours, with an even temperature rise over the full cell area rather than a point hotspot; typical of monocrystalline cells in reverse bias.

temperature_rise

c2 drafted · lead 10–20 K

Conditions: Temperature gradients of heated cells seen in field thermography; called unproblematic for now, though they may grow during plant operation

c3 drafted · lead ≤ 25 K

Conditions: Hot cell in an IBC half-cell module compared with module temperature, during an indoor hot-spot test at 55°C module temperature (IEC 61215-2:2021); PERC and SHJ modules ran hotter under the same test

Referenced by

Data