Solar Lattice

DetectionMethod

Known-good component swap test

ID
method:known-good-swap-test
IRI
https://solarlattice.org/kb/method/known-good-swap-test
Status
active
Also known as
swap with known good, SWDM/display swap, swap suspect TS4-R, SWDM and Display swap, swap the suspect TS4-R

A known-good swap test finds a faulty part by trading a suspect component with the same part from a unit that is working, then checking whether the fault moves with the part. On SMA STP-US-10 inverters on a daisy chain, the suspect SWDM data module and the suspect display are moved into two working inverters further down the chain, and those inverters' good parts go into the suspect inverter. Before swapping, power-cycle with both AC and DC off, reseat and inspect the ribbon cables, and check the Ethernet cables. A known-good Ethernet cable can be used for a while to rule out the site cabling. After powering back on, allow time for the inverters to re-sync. Then see which inverter breaks the chain or will not report; this tells you whether the SWDM, the display or the inverter itself is causing the daisy-chain communication break. For Tigo TS4-R rapid shutdown devices that fail detection, the suspect TS4-R is swapped with a known-good one from another module assembly and detection is run again. This confirms a rapid shutdown device failure, as opposed to a bad PV module. Only electrically qualified persons should do this work. The device must be de-energized (AC off, then DC off) before opening it. On PV strings, confirm zero current with a DC amp-clamp before mating or de-mating connectors. Even with rapid shutdown, cables from a PV panel can carry high DC voltage and current. Always connect the TS4-R to the panel before wiring the assembly into the string, or the device can be permanently damaged.

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Claims

produces

c1 verified · fact Fault follows swapped part proposed

In the SMA STP-US-10 daisy-chain procedure, the faulty SWDM, display or inverter is identified by which inverter stops communicating after the suspect parts are moved to known-good positions.

verified by: review-workflowverified on: 2026-10-24review note: support check: partial - The STP-US-10 article identifies the faulty part by which inverter won't communicate after swapping, and the TS4-R swap persists the fault, but the passages never state the generic 'fault follows swapped part' result as such.

Referenced by

Data