Solar Lattice

Mitigation

AC protective device sizing

ID
mit:ac-protective-device-sizing
IRI
https://solarlattice.org/kb/mit/ac-protective-device-sizing
Status
active
Also known as
breaker rating 1.2x max AC output current, breaker ambient derate, external Type A RCD rating, upsize circuit breaker, one breaker per inverter, 100% rated breaker, Circuit Breaker Selection, enclosure shading/orientation, OCPD, Over-Current Protection Device, AC circuit breaker, Load protection breaker, AC disconnect switch, AC Breaker Selection

This action means choosing the right overcurrent and leakage protection for the inverter's AC output, usually a circuit breaker and, where required, an external residual current device. Its main purpose is to prevent AC breaker thermal nuisance tripping, where a breaker trips in hot weather because its rating was not derated for the temperature inside its enclosure. Rate the breaker at 1.2 times the inverter's maximum AC output current, and avoid breakers that have their own built-in current protection. Derate the breaker for the air temperature inside its enclosure, not the outside air temperature. Enclosure color, which way it faces the sun, and heat from the breakers and conductors all push the inside temperature up. Breakers should never run above 70 °C, and their terminals are typically rated at 75 °C. In one Florida example, temperature derating meant a 60kW inverter needed a 125A breaker. Use the manufacturer's breaker tables where they exist. Examples: a 3-pole, 600 V, bi-directional thermal-magnetic breaker rated 100 A for the PVS-60, a 100 A 3-pole breaker for the PVI 25TL, and a 60 A breaker for the PVI 36TL. For several Solis single-phase inverters, the recommended external residual current device is Type A rated at 100mA. Published breaker ratings assume one inverter per breaker. Thermal and other derating factors for the actual site still have to be applied on top.

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Claims

temperature_rise

c1 verified · fact nominal 28 K

Conditions: Temperature inside an AC circuit breaker enclosure above outside air temperature, recorded at one typical Florida site in July

The rise depends on enclosure color, which way it faces the sun, and heat from breakers and conductors. Enclosures with their largest faces toward east and west tend to gain the most solar heat in the evening. At this site the enclosure interior reached 60 °C, giving a worst-case breaker derate of 81%.

verified by: review-workflowverified on: 2026-10-24

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