Solar Lattice

Measurement

Poor junction box wiring

ID
meas:jbox-poor-wiring
IRI
https://solarlattice.org/kb/meas/jbox-poor-wiring
Status
active
Also known as
Bad wiring, JB with poor wiring

This signature is what you see when you open a module junction box and find the internal wiring badly made. Visual inspection is the usual way to find junction box faults, and monitoring tools can only flag the loss in output when the box creates a short or open circuit. Bad wiring inside the box can cause internal arcing, which is especially dangerous because the arc can start a fire. Bad contacts raise the internal resistance and heat the junction box. An infrared camera can pick up this extra resistive heating. Poor wiring is one way a junction box fails. In the worst case, the module or its cell strings end up shorted or open-circuited. If you find arcing or burn marks, isolate the circuit first for safety. Fix the wiring defect or replace the module.

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